The largest custom event badge & ID card manufacturer in the US!


We know access control! Numerous customization options include card sizes, inkjet or PVC, printed or blank, hole punches, and security features at the edge of innovation. We can do it all. Start designing today.

MATTE INKJET CARDS
GLOSS INKJET CARDS
PVC OVERSIZED CARDS
ZC10L OVERSIZED
RFID
MATTE INKJET CARDS

MATTE INKJET CARDS

 

Water resistent & smear proof

Typically 28mil thick and resembling a credit card thickness, these inkjet cards are compatible with the SwiftColor printer. Adding RFID, depending on chip type, will push thickness to roughly 40mil. 

 

This plastic formula accepts the toner inks much better than the glossy formula. Details, such as gradations and line work render closer to expectations. Color matching is easy and more consistent. 

 

The one negative is that the matte stock cannot be pre-printed. This means that all of the static/redundant images must be printed at the same time as the variable. This is sometimes an issue with large scale events and needing to print the back of cards which requires feeding each card twice. You'll want to factor in the time to double feed matte cards if your event requires dual sided printing.

GLOSS INKJET CARDS
PVC OVERSIZED CARDS
ZC10L OVERSIZED
RFID

FAQS

 

You Ask, We Answer

WHAT IS THE BEST EVENT PRINTER ON THE MARKET?

There are two we are fond of that operate completely different. If you are leaning toward inkjet, the best printer on the market is the SwiftColor SCC-4000D printer. If you want an event card that feels and looks more like a credit card, the Matica XL8300 is the industry leader. Steer clear from printers that hold ribbons hostage unless you buy from them. If you need an introduction to either supplier, just ask!

WHAT CARD SIZE IS MOST COMMON?
WHAT IS THE MINIMUM CARD ORDER?
WHAT CARD SIZES DO YOU OFFER?

First, you will want to look at the specifications of the printer you have to see what size(s) it can handle. We have roughly 30 different sizes that we can produce using expensive dies. Metal dies are critical to a consistent card size and smooth cut. Over the years we have invested in the tooling to produce both standard and unique sized event cards. To find out if we can produce the size you want, please contact us. 

WHAT PRINTING PROCESSES DO WE USE?
DO YOU OFFER PRE-PRODUCTION PRINT PROOFS?

VARIOUS HOLE SIZES AVAILABLE

Your event cards will most likley use a lanyard. We stock multiple slot and round hole dies for your event cards. Please adjust artwork to accomodate these holes. 

SECURITY FEATURES

Counterfeiting is rampant in the event card industry due to the machinery and materials used. Protect your event, the user and facility by incorporating Level 1 and Level 2 features.

NEED IT IN A RUSH?

Standard card manufacturing is 3-4 weeks after proof approval, payment or PO. If you need product sooner, we do offer 5 business day or 10 business day rush pricing. The additional cost covers employee overtime as current queue remains and your order is expedited. 

ABOUT US

 

45 years of card manufacturing experience

Caulastics began as a sole proprietorship in 1960 under the name of Caulley's Creative Litho Service. The company incorporated as a standard private corporation in California in 1987, named Caulastics. Due to reorganization, the company changed names to Plastic Printing Professionals, Inc (P3) in April 2002. In February 2006, P3 was purchased by Document Security Systems, Inc. We now operate as a division of Document Security Systems, Inc. Legal name, Plastic Printing Professionals, Inc. dba, DSS Plastics Group. In 2020 our company was acquired by Bristol ID and our plant moved to Lima, NY. We now operate as a division of Bristol ID. 

 

  • 100% manufactured at our plant in Lima, NY.
  • We work directly with printer manufacturers and constantly update products.
  • Most all sales are indirect and sold through a distribution channel.

OUR SERVICES

 

Complete Event Card Solution

 

Printer Selection

 

Let us help you decide on what printer to select. High volume vs. low volume. Throughput vs print quality. Fixed size card vs ability to print multiple sizes. We will walk you through what printer is best!

 

Card Design

 

We produce and help design over 10 million event cards every year. Adding security to your card is critical, not only for peace of mind and authentication but sometimes technology fails and it's critical to have a pass/fail component. 

 

Manufacturing

 

Our core compentency is card manufacturing. With 55 years of experience, you can trust us to match colors, layer correctly and demand high quality control. Every card is visually inspected one at a time.

 

Event Management

 

Most orders come from event companies so we have a rich history of working with event teams. Let us know where your event is and we can suggest multiple companies!

ESTIMATING COSTS

 

This info will help us get pricing to you quickly! 

 

Cards are typically priced by quantity, per version and colors per side. Often, cards are converted to CMYK so that they can be printed together for volume pricing. Small runs are done digitally, large runs litho. Depending on the printer used, we can recommend the right plastic formula.

01


QUANTITY PER VERSION

 

Running multiple designs on one press sheet allows for less material, less plastic layering, less die cutting, etc. This is often called a "combo" run. The only downside to this concept is they must use similar colors. For small runs done digitally, this means CMYK. For large runs done litho, we can print a total of 6 common colors on all cards per combo. 

02


COLORS PER SIDE, PER VERSION

 

Most event cards are printed in CMYK. This is susceptible to counterfeiting but allows us to run multiple versions on a single sheet. Why? Scanners import images in CMYK so printing in that method means the artwork can be reproduced easily. If you need to match a color, we use the Pantone Solid Coated color guide. Not all Pantone colors convert to CMYK so you'll want to check the conversion chart at the link below. 

03


ADDITIONAL INFO

 

Need sequential numbering? If so, does the numbering print in color or black? If color, we will most likely print digitally. Barcodes, slot holes, security features and more. Understanding the full scope of the project, per card design will help us send the correct pricing, quickly. We know your time is valuable and you've most likely contacted us with little time to spare. 

OUR SKILLS

 

Why Choose US?

 

Whether it is the Olympics or a Silicon Valley product launch, we lead the way in event card production. Come visit us while we produce your event credential. We are happy to walk you through card production and plant out timelines so we exceed your expectation. 

 

For 55 years our brand has been the trusted source for event card production worldwide. You won't be disappointed, that's a promise. 

 

Contact us now!